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Applications

Components matched to the duty, not the catalogue.

HIFLUX valves, fittings and tubing selected for the specific demands of each application — from 700 bar hydrogen refuelling to 150,000 psi research rigs and 1200°F steam service. Choose your industry below to see the duties, what to specify and the components we recommend.

Hydrogen refuelling station dispenser
700 bar−252 °CKS certified

Hydrogen Refuelling

Hydrogen refuelling is the most demanding gas-handling duty in commercial service. A 700 bar dispensing circuit combines extreme pressure, hard cycling, pre-cooling to −40°C, and the smallest molecule in industry — and every component in it has to be qualified for all four at once.

Recommended HIFLUX components

Discuss your hydrogen project?

Wellheads and pipework at an oil storage site
60,000 psiDBB316 stainless

Wellhead and Pressure Control

Wellhead instrumentation lives with high static pressure, sour media, temperature swings and the certainty that every isolation point will be tested by an inspector at some stage. Components have to hold, and they have to be demonstrably traceable when someone asks.

Recommended HIFLUX components

Discuss your application?

Technicians operating a hydraulic test stand
150,000 psiRe-makeableOn-site

Research and Testing

Test rigs are rebuilt constantly. A pressure-cycling bench, a burst test cell or a materials rig may be reconfigured between every run, and the connection system has to survive being broken and remade dozens of times without degrading. That requirement rules out most fitting types before pressure is even considered.

Recommended HIFLUX components

  • Cone and thread fittings — Elbow, tee and cross bodies from 10,000 to 150,000 psi
  • High-pressure needle valves — Isolation and fine throttling, straight, angle and 3-way
  • Tooling sets — Coning and threading tube on site to the length you need
  • Tube and nipples — Ordered to length, or produced in-house with the tooling set
  • Safety head and rupture disc — Defined-failure overpressure protection on test cells
  • Relief valves — Factory-set, field-adjustable and proportional types
Petrochemical plant process columns
Metal-to-metal5 alloysAt enquiry

Chemical and Petrochemical Processing

In chemical and refining service the pressure rating is rarely the hard part. Material compatibility is. A component that holds 20,000 psi indefinitely on nitrogen can fail in weeks on the wrong media, and the selection decision belongs at enquiry rather than after commissioning.

Recommended HIFLUX components

  • High-pressure needle valves — Isolation and throttling on process and sample lines
  • Check valves — Backflow prevention on injection and dosing
  • Line filters — Particulate protection upstream of instrumentation
  • Relief valves — Overpressure protection, several set types
  • Safety head and rupture disc — Defined-failure protection where a relief valve is unsuitable
  • Cone and thread fittings — Elbow, tee and cross, 10,000 to 150,000 psi
Power station steam turbine rotor
1200 °FMetal-to-metal316 stainless

Power Generation

Power plant instrumentation runs hot. Steam sampling lines, drum level measurement and turbine monitoring all put small-bore tube and its connections at temperatures that rule out elastomeric sealing entirely — and that is where metal-to-metal connections earn their place.

Recommended HIFLUX components

Discuss your application?

Not sure which components your duty needs?

Send us these details and we will come back with the HIFLUX part numbers, a price and the documentation.

  1. 01

    Media (gas or liquid, and what it is)

  2. 02

    Working pressure and temperature

  3. 03

    Tube size and connection type

  4. 04

    Manual, air operated or automated

  5. 05

    Certificates and documents you need

FAQ

What engineers ask before specifying

Are HIFLUX components suitable for hydrogen?

Yes. HIFLUX makes valves and fittings for hydrogen refuelling stations, including KS-certified H70 manual valves (certificate KGS-23-0003), in cold-formed 316 stainless steel with metal-to-metal cone and thread connections.

What is a cone and thread connection?

A metal-to-metal seal made by a coned tube end seated in a matching cone in the fitting, held by a gland and collar on a left-hand thread. It needs no elastomer, holds to 150,000 psi and can be broken and remade, which is why test rigs and high-temperature lines use it.

Which materials are available besides 316 stainless?

316 stainless steel is standard. Hastelloy, Inconel 600/625/825, Nickel 200 and titanium are available where the media or temperature requires them. Send us the media and we will advise.

Do you supply material certificates?

Yes. Manufacturer material certification, traceable to the batch, is available with your order. Tell us the documents you need when you enquire.

What do you need from me to quote?

The working pressure, temperature range, media, tube size and connection type, and the quantity. A part number or bill of materials is ideal if you have one.

Photos: Wikimedia Commons — Hydrogen station in Jyväskylä, Tiia Monto, CC BY 4.0.